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GRAFFITI-RESISTANT AND ENVIRONMENTALLY COMPATIBLE
22 April 2005 - Bayer MaterialScience AG

The gloss and resistance properties of two-component waterborne polyurethane coatings depend to a considerable extent on how finely and homogeneously the hardener can be dispersed in the aqueous phase.

The latest Bayhydur® generation from Bayer MaterialScience AG contains an ionic sulfonate group (chemically linked to the isocyanate molecule) which improves the dispersibility of the polyisocyanate. The result is excellent. Coatings formulated with the new products are in no way inferior to solvent-based systems, for example in terms of their hardness and drying rate. They are also more resistant to chemicals than waterborne coatings based on conventional hydrophilically modified polyisocyanates.

The three new products differ in the proportion of sulfonate groups they contain. “The hydrophilic modification of Bayhydur® XP 2487/1 is minimal. Its dispersibility is just as good as that of standard products but the resultant coatings have much better properties,” says Dr. Martin Melchiors, a coatings expert with Bayer MaterialScience. It means that graffiti can be removed from substrates coated with this system even more easily than from solvent-based two-component polyurethane systems. Other advantages are the high resistance of the finish to acids and gasoline, the improved adhesion on certain plastics, and the system’s rapid drying. Its properties make the hardener ideal for coatings for rail vehicles, cars, industrial goods and high-quality furniture.

Coatings based on Bayhydur® XP 2570 also dry quickly. Because the hydrophilic modification is stronger than that of Bayhydur® XP 2487/1, it is very easy to stir in by hand. This makes it suitable above all for vehicle repair finishes and other applications in which complex mixing equipment and industrial processes cannot be used. Its excellent dispersibility results in particularly brilliant coatings.

The third new product, Bayhydur® XP 2547, contains only a very small proportion of hydrophilic sulfonate groups, but still has good dispersibility because of its extremely low viscosity. One important application for this hardener is floor coatings. It can be used to formulate systems that have good chemical resistance and do not emit any volatile organic compounds (VOC).

“With the aminosulfonic acid-modified polyisocyanates, we can offer our customers products that enable them to comply easily with the stricter VOC guidelines,” says. Dr. Raul Pires, a specialist for polyurethane coatings at Bayer MaterialScience. He is particularly pleased with the fact that the new hardener generation is covered by patent and quite unique in the world of surface coatings.

http://www.bayermaterialscience.com

About: Bayer MaterialScience AG
Bayer Corporation, headquartered in Pittsburgh, is part of the worldwide Bayer Group, an international health care, nutrition and innovative materials group based in Leverkusen, Germany. Bayer employs 23,300 in North America with net North American sales of 8.8 billion euros in 2003. Bayer’s three operating business areas – HealthCare, CropScience and MaterialScience, improve people’s lives through a broad range of essential products that help diagnose and treat diseases, protect crops and advance automobile safety and durability.

Bayer MaterialScience AG is one of the world's largest producers of polymers and high-performance plastics. The main customers for Its innovative developments in coatings, adhesives, insulating materials and sealants, polycarbonates and polyurethanes are the automotive and construction industries, the electrical/electronics segment and manufacturers of sports and leisure goods, packaging, and medical devices.


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