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OVER-MOULDING TECHNOLOGY CREATES INTRICATE PACKAGING FOR COSMETICS
29 October 2004 - DuPont Packaging and Industrial Polymers

An 'over-moulding' technology and has been developed jointly by Estée Lauder, its suppliers MBF Plastiques and SAF, and DuPont Cosmetic Solutions.

An 'over-moulding' technology and has been developed jointly by Estée Lauder, its suppliers MBF Plastiques and SAF, and DuPont Cosmetic Solutions.
'This technology, which consists of a glass globe encased in DuPont Surlyn, combines the chemical inertness of glass with the total design freedom and practical benefits of our advanced polymer. These include durability (Surlyn is non-breakable and resistant to chips and marring) light weight and a pleasant sensual touch,' said Michel Decodts, Global Development Programme Manager, DuPont Cosmetic Solutions.
Numerous design options made possible by this development. 'Intricate shapes and decorative effects, such as sophisticated colours, metallic and fantasy coatings, frosted and unusual tactile properties - most of which would be impossible or extremely difficult to achieve in glass only are easily produced by over-moulding with Surlyn. Last but not least, there is the important advantage of cost-effectiveness,' said Decodts
The idea to over-mould glass came from Estée Lauder, which holds a patent on the concept. DuPont's European Technical Centre in Meyrin (Geneva), Switzerland, actively participated in the prototyping and commercial scale-up of this original concept and resolved one major technical challenge. That is to over-mould glass at high injection pressure and elevated temperature without breaking or displacing the (hollow) glass insert. Surlyn was the natural answer as it is extremely transparent and bonds easily to glass, making the bonding line almost invisible, even in thick-walled parts.
The first commercial applications of this over-moulding technology are an eyeliner and lip tint produced by MBF Plastiques of Oyonnax, France, for Estée Lauder. Both products were launched in the USA and Europe at the end of summer 2004.

http://www.dupont.com/packaging

About: DuPont Packaging and Industrial Polymers
DuPont Packaging and Industrial Polymers is a world-class manufacturer of high-performance resins and films for a variety of packaging and industrial applications. Its best-known ethylene copolymer products include Surlyn resins for packaging and industrial applications, Bynel coextrudable adhesives, Selar PA amorphous polyamide barrier resins, Nucrel acid copolymers, Elvax EVA copolymers, Elvaloy and Fusabond modifiers, and Vamac ethylene acrylic elastomers.

DuPont is a science company. Founded in 1802, DuPont puts science to work by creating sustainable solutions essential to a better, safer, healthier life for people everywhere. Operating in more than 70 countries, DuPont offers a wide range of innovative products and services for markets including agriculture, nutrition, electronics, communications, safety and protection, home and construction, transportation and apparel.


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