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GE LEXAN SOLAR CONTROL PRODUCTS LIMIT HEAT YET LET IN HIGH LEVELS OF LIGHT
27 August 2004 - GE Advanced Materials

The first transparent polymer glazing to reduce interior heat buildup 25-40%, while maintaining highest levels of light transmission

GE Advanced Materials has introduced two new families of transparent, solar-control glazing products in solid sheet and multi-wall polycarbonate sheet that significantly reduce solar transmission while simultaneously offering high levels of light transmission, helping save energy costs for cooling and lighting buildings. The solid product is called Lexan Exell Solar Control IR sheet, and the multi-wall product is called Lexan Thermoclear Solar Control IR sheet. Both products are excellent candidates for roof domes, skylights, walkways, conservatories, and other building applications where it is desirable to admit high levels of light while keeping excess heat to a minimum. Additionally, the solid product is aimed at public transportation applications, such as train and bus glazing. No other thermal-management, polymer-based glazing provides both the level of effectiveness in blocking (absorbing) infrared (IR) heat and high transparency to visible light as these new GE materials.

Current architectural designs are increasingly calling for buildings that admit large amounts of natural light, for both aesthetics and to reduce energy for interior lighting. However, intensive use of glazing can lead to rapid interior heat build-up due to penetration of near-infrared radiation (solar transmission) through the glazing, especially in hot and sunny locales. This, in turn, can raise energy costs for cooling the building.

GE’s Lexan sheet can reduce interior heat build-up by 40% for lower energy usage, while increasing light transmission by as much as 60% compared to other glazing products. It has excellent flame resistance, building-code approval with EU and ICBO, and other high-performance properties.

Previous plastic solar-control glazing, the only available alternative, used a screen-printed coating or a co-extruded layer on one side of the sheet to absorb IR transmissions. However, the coating and co-extruded layer made such glazing translucent – at best – or opaque, greatly reducing light transmission. Architects who wanted to use plastic glazing had to choose between light transparency and solar control. They could not find both properties in one product unless they went back to solar-controlled glass.

GE’s new heat-management glazing makes use of an entirely new and different technology platform. Instead of being translucent or opaque as previous products, the Lexan Solar Control sheet materials are transparent with a green tint, which blocks near-infra-red heat but lets in high levels of light. Proprietary resin additives are used to manage heat instead of expensive and fragile coatings, which can be damaged during handling and installation. Because the additive technology is inherent to the polymer, solar control properties are permanent and also Lexan Solar Control IR sheet is UV protected on both sides, which can help installers reduce losses due to installation errors.

The new Lexan Solar Control IR sheet products are available in all standard gauges and dimensions. As with conventional solid sheet and multi-wall Lexan sheet, this new glazing offers outstanding design freedom due to its ability to be cold formed and/or thermoformed without losing impact or weathering properties. Both versions come with a 10-year written limited warranty against reduction of light or solar transmission properties, yellowing, and breakage due to hail impact.

“Lexan Solar Control IR sheet represents the next generation of heat-management glazing that our industry has been waiting for,” notes Laurent Cornu, product manager, Lexan Thermoclear Sheet, GE Advanced Materials. “Customers no longer have to make an either/or choice between good solar control and good light transparency. For the first time since glass, we have one material that does both, yet also provides all the advantages that Lexan sheet can offer over glass, such as superior lightweight strength, design freedom, and impact resistance. In the case of our new multi-wall sheet, we also offer the added insulation value.”

Explains Odin Wiersma, product manager, Lexan Solid Sheet, GE Advanced Materials, “The fact that our new Lexan sheet can reduce interior heat build-up by 40% for lower energy usage, while increasing light transmission by as much as 60% compared to other glazing products, is a huge leap forward for the building and construction industry. Add to that excellent flame resistance, building-code approval with EU and ICBO, and its other high-performance properties, and it becomes immediately clear that Lexan Solar Control IR sheet is a materials solution whose time has come,” Wiersma said.

http://www.ge.com

About: GE Advanced Materials
GE Advanced Materials is a world leader in providing materials solutions through engineering thermoplastics, silicone-based products and technology platforms, and fused quartz and ceramics. Among its businesses are:

• Silicones, which includes GE Toshiba Silicones in the Pacific region and GE Bayer Silicones in Europe, offers silanes, specialty silicones, urethane additives, adhesives, sealants, resins, and elastomers for a variety of industries such as personal care, automotive, tire and rubber, construction, healthcare, electronics, household and institutional, agriculture, textiles, appliances, bedding and furnishings, foam control, and consumer (http://www.gesilicones.com/gesilicones/am1/en/home.jsp);

• Plastics is a global plastics materials supplier and distributor, which serves customers in a variety of industries including aerospace, appliances, automotive, building and construction, data storage and optical media, medical, electrical and electronics devices, telecommunications, computers and peripheral devices, outdoor vehicles and devices, and packaging (http://www.geplastics.com/);

• Quartz produces high purity materials for the semiconductor, fiber optic, lamp making and water purification industries. GE Quartz is a leading supplier of quartz materials to the semiconductor industry (http://www.gequartz.com/en/index.htm);

Established in 1968, GE Advanced Materials’ Specialty Film & Sheet business is a leading supplier of high-performance engineering film and sheet products to the United States, Europe, Africa, India, the Middle East, Asia Pacific and operates a worldwide network of sales, research, manufacturing and technical services facilities.

Today, GE Advanced Materials, Specialty Film & Sheet employs about 600 people, and manufactures engineering sheet and film products at 12 facilities in 9 countries worldwide.

Recent investments:
• 2003 New Roofing Structures Line in Italy, Europe
• 2003 New Coating Lines in China & Malaysia, Pacific
• 2002 Acquisition of Plastech, China
• 2001 New Film Lines in USA and Europe
• 2001 Acquisition of Carboron, Malaysia
• 2000 Acquisition of Matraplast, Canada
• 2000 Acquisition of Nim Plastics, USA

Products:
GE Advanced Materials offers a variety of film materials are to meet different type of applications such as graphic film, coated products, electrical & electronic products, and specialties. The key film materials available today include:
• Lexan* Polycarbonate film
• Ultem* film
• Lexan* SLX film
• Valox* film
• Lexan* Illuminex* film

GE Advanced Materials’ sheet product line includes a wide range of structures from solid sheet, multi-wall sheet and corrugated sheet through to coated sheet and laminates and combinations of each of these.

The key sheet materials available today include:
• Lexan* Polycarbonate sheet
• Lexan* Solar Control IR sheet
• Margard* coated sheet
• Lexgard* laminated sheet
• Ultem* sheet
• Lexan EXL* sheet

GE Advanced Materials, Specialty Film & Sheet, serves customers in a variety of industries including aircraft, appliances, automotive, building and construction, business machines, electrical & lighting, furnishing, greenhouse, industrial roofing, medical, electrical and electronics devices, telecommunications and packaging.

In January 2004, in line with GE Corporate’ new brand architecture, GE Advanced Materials has announced the change of GE Structured Products business naming to GE Advanced Materials, Specialty Film & Sheet.


More News:
  • For August 2004
  • From GE Advanced Materials
  • For Engineering Plastics

 

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