|
GLASS SENSORS MEASURE WEATHERING EFFECTS
04 October 2004 - Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V.
| The corrosiveness of a specific atmosphere can be established in a few weeks by thin slices of special glass. The sensors are capable of monitoring the outdoor environment as well as indoors, for instance in sensitive production processes such as chip fabrication. |
Where does a Landrover develop rust faster: in the dusty Sahara or parked in front of an English stately home? The answer’s obvious: In rainy Britain of course. But the rate at which corrosion sets in is not only dependent on precipitation. It also involves other factors like humidity and temperature, and the concentration of air pollutants such as nitrogen oxides and sulfur compounds. Traditionally, each of these parameters is measured separately, making it difficult to predict their corrosive effect, because this depends on the interaction of all variable factors. Scientists at the Fraunhofer Institute for Silicate Research ISC have developed a glass sensor that allows the complex effect to be calculated even before the vehicle starts to rust. The manufacturing process for the glass sensor has been validated according to German VDI guideline 3955/2. The glass plates have a polished surface that is highly sensitive to corrosion. “This allows us to detect changes long before the exposed materials or objects show any signs of damage,” explains Hannelore Römich, head of the department for conservation of historical artifacts. The researchers place the glass sensors in small holders at the site in question. A few weeks later, they collect the plates and analyse them using infrared spectroscopy. This allows them to quantify any changes in the composition of the glass. From these data, they can extrapolate the probable damage to other inorganic materials such as stone or metal, and identify the specific pollutants responsible for the corrosion. By examining the plates under a microscope, the scientists can also tell whether microorganisms play a role in the weathering process. “The sensor has already been employed to good effect on historic monuments, stained-glass windows and in museums,” reports Hannelore Römich. “In each case, the thin glass plates were extremely useful in helping to improve the conditions needed to preserve the works of art.” The researchers recently took measurements at the DaimlerChrysler site in Sindelfingen near Stuttgart, to determine whether the air in the vicinity of the carmaker’s world-largest production plant is too corrosive. A false assumption, as the sensors proved. The inventors of this simple test also see other potential applications, for instance monitoring the air in chip-fabrication facilities, where a corrosive atmosphere would damage the delicate components. To make this possible, the researchers have improved the sensitivity of the sensor. Special coatings make it three to ten times more sensitive and hence faster. Dr Hannelore Römich +49 9342 92 217 03 Dr Peter Mottner +49 9342 92 217 01
http://www.fraunhofer.de
About: Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V.
The Fraunhofer-Gesellschaft undertakes applied research of direct utility to private and public enterprise and of wide benefit to society. Its services are solicited by customers and contractual partners in industry, the service sector and public administration. The Fraunhofer-Gesellschaft maintains over 80 research units at more than 40 different locations throughout Germany. A staff of some 12,700, predominantly qualified scientists and engineers, works with an annual research budget of over one billion euros. Of this sum, more than € 900 million is generated through contract research. Two thirds of the Fraunhofer-Gesellschaft’s contract research revenue is derived from contracts with industry and from publicly financed research projects. The remaining one third is contributed by the German federal and Länder governments, as a means of enabling the institutes to pursue more fundamental research in areas that are likely to become relevant to industry and society in five or ten years’ time.The Fraunhofer-Gesellschaft is also active on an international level: Affiliated research centers and representative offices in Europe, the USA and Asia provide contact with the regions of greatest importance to present and future scientific progress and economic development. |
More News:
For October 2004
From Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V.
For Contract Research Organisation
|