Free Newsletter
Register for our Free Newsletters
Newsletter
Zones
Advanced Composites
LeftNav
Aerospace
LeftNav
Amorphous Metal Structures
LeftNav
Analysis and Simulation
LeftNav
Asbestos and Substitutes
LeftNav
Associations, Research Organisations and Universities
LeftNav
Automation Equipment
LeftNav
Automotive
LeftNav
Biomaterials
LeftNav
Building Materials
LeftNav
Bulk Handling and Storage
LeftNav
CFCs and Substitutes
LeftNav
Company
LeftNav
Components
LeftNav
Consultancy
LeftNav
View All
Other Carouselweb publications
Carousel Web
Defense File
New Materials
Pro Health Zone
Pro Manufacturing Zone
Pro Security Zone
Web Lec
Pro Engineering Zone
 
 
 
News

Vortex flowmeter measures oxygen-fuel ratio to enhance steel quality

Emerson Process Management Europe : 10 March, 2013  (Application Story)
By enhancing the measurement of oxygen-fuel ratios, Emerson Process Management's Rosemount 8800 Vortex flowmeters help More's arc furnaces improve the steel production process.

More is a supplier of electric arc furnaces based in Italy. A critical function of its heaters is the ability to accurately measure oxygen-fuel ratios in the steelmaking process. Too much oxygen causes over-oxidation (decarburisation), which requires expensive re-work to obtain steel of suitable quality. It also creates overheating, which can damage the furnace. Too little oxygen, on the other hand, slows production.

Steel making demands accurate control of the injector feed oxygen-fuel ratio. To address this critical function, More uses the Rosemount 8800 Vortex flowmeter. The company chose this flowmeter because its adaptive digital signal processing (ADSP) and mass-balanced-sensor design deliver accurate oxygen-fuel ration measurement by eliminating the impact of vibrations on measurement accuracy. According to More, this level of accuracy was not possible with the differential pressure (DP) flowmeters traditionally employed by the company.

More also reports that the 8800 increases its flexibility in furnace installations. This is due to the 25:1 rangeability of the 8800, which helps to optimize gas heaters by providing greater opportunities to vary the characteristics of the steel for different applications. And while DP flow meters can have up to 30 leakage points, the gasket-free sensor design of the 8800 eliminates potential for leak points. Leak-free operation of the flowmeter is possible because the meter body design eliminates all ports and crevices that can affect the ability of the sensor to measure flow. In addition, the isolated sensor design eliminates the need to break process seals for sensor replacement.

"By implementing Emerson’s Rosemount vortex technology, we have been able to build electric arc furnaces that guarantee optimum furnace efficiency for users in terms of productivity and steel quality," says Roberto Urbani, More’s purchasing manager. "Over-oxidation is no longer an immediate concern, thereby extending the furnace life cycle. Energy consumption and ambient pollution have also been reduced."

Bookmark and Share
 
Home I Editor's Blog I News by Zone I News by Date I News by Category I Special Reports I Directory I Events I Advertise I Submit Your News I About Us I Guides
 
   © 2012 NewMaterials.com
Netgains Logo